Koomatshini abanamava, i-visual manual vise iqheleke kakhulu. Nangona kunjalo, kwimveliso enkulu kunye nemisebenzi yokusika ephezulu, i-bottleneck esebenzayo yokusebenza ngesandla ibe ngumqobo ekunyuseni umthamo wokuvelisa. Ukuvela kwe-pneumatic hydraulic vise iphendule ngokugqibeleleyo kulo mbandela. Idibanisa lula komoya ocinezelweyo ngamandla amakhulu etekhnoloji ye-hydraulic, ukuphumeza indlela edibeneyo yokubamba "yokuvelisa ioyile ngomoya kunye nokunyusa amandla ngeoyile".
I. Ukutyhilwa: Isebenza njani i-Pneumatic Hydraulic Vise
I-Meiwha Pneumatic Hydraulic Vise
Imfihlelo engundoqo yei-pneumatic hydraulic viseilele kwisilinda sayo soxinzelelo lwangaphakathi (ekwabizwa ngokuba yi-booster). Inkqubo yayo yokusebenza yinkqubo yokuguqula amandla obuqili:
1.Ukuqhuba umoya:Umoya ococekileyo womzi-mveliso ocinezelekileyo (oqhele ukuba yi-0.5 - 0.7 MPa) ungena kwigumbi elikhulu lomoya le-booster cylinder ngevalve ye-electromagnetic.
2. Uxinzelelo oluphindwe kabini:Umoya ocinezelweyo uqhuba ipiston yomoya yendawo enkulu, edityaniswe nepiston yeoyile yendawo encinci kakhulu. Ngokomgaqo kaPascal, uxinzelelo olusebenza kwiipiston ezinkulu kunye ezincinci zilingana, kodwa uxinzelelo (F = P × A) lulingana nommandla. Ngoko ke, imveliso ye-oyile ye-oyile ye-oyile ye-oil piston ikhuliswa ngamashumi amaninzi amaxesha (umzekelo, i-boost ratio ye-50: i-1 ithetha ukuba i-0.6 MPa yoxinzelelo lomoya inokuvelisa i-30 MPa yoxinzelelo lwe-oyile).
3. UkuBamba ngeHaydraulic:Ioyile yoxinzelelo oluphezulu eveliswayo ityhalelwa kwicylinder ebambekayo yevise, iqhube umhlathi oshukumayo ukuba uye phambili, ngaloo ndlela isebenzise amandla amakhulu okubamba iitoni ezininzi okanye amashumi eitoni ukuze ukhusele ngokuqinileyo umsebenzi.
4. Ukutshixa ngokwakho kunye nokugcina uxinzelelo:Ivalve yendlela enye echanekileyo ngaphakathi kwenkqubo iya kuvala ngokuzenzekelayo i-oyile yesekethe emva kokuba uxinzelelo olubekiweyo lufikelelwe. Nangona ukunikezelwa komoya kunqunyulwa, amandla okubamba angagcinwa ixesha elide, ukuqinisekisa ukhuseleko olupheleleyo kunye nokuthembeka.
5. Ukukhutshwa ngokukhawuleza:Emva kokuba inkqubo igqityiwe, ivalve ye-electromagnetic itshintsha indawo yayo, kwaye umoya ocinezelweyo utyhala ioyile yehydraulic ukuba ibuyele umva. Ngaphantsi kwesenzo sokusetha kabusha kwentwasahlobo, umhlathi ohambayo ukhawuleza uhoxise, kwaye i-workpiece ikhutshwe.
Qaphela: Yonke inkqubo ithatha kuphela imizuzwana eyi-1 ukuya kwe-3. Umsebenzi wonke unokulawulwa yinkqubo ye-CNC kwaye ayifuni naluphi na ukungenelela ngesandla.
II. Izinto ezine eziluncedo kwiPneumatic Hydraulic Vise
1. Ukuphucula ukusebenza kakuhle:
Umsebenzi wenqanaba lesibini:Ngokucofa kanye, i-clamp inokuqiniswa kwaye ikhululwe ngokuphindaphindiweyo. Xa kuthelekiswa nezenzo ezimbi ezenziwa ngesandla, inokugcina amashumi emizuzwana yexesha lokubamba ngomzuzu. Kwiprosesa enkulu, ukuphuculwa kokusebenza kakuhle kwanda ngokukhawuleza.
Ukuzenzekela okungenamthungo:Inokulawulwa ngokuthe ngqo ngekhowudi ye-M ye-CNC okanye i-PLC yangaphandle, kwaye inokuhlanganiswa ngokulula kwimigca yokuvelisa ngokuzenzekelayo kunye neeyunithi zokuvelisa eziguquguqukayo (FMS). Sisiseko esingundoqo sokuphumeza "iindibano zocweyo ezingenamntu".
2. Amandla okubamba awomeleleyo kunye nokuzinza okuphezulu:
Amandla okubamba aphezulu:Enkosi kubuchwephesha be-hydraulic amplification, inokubonelela ngamandla okubamba adlula kude lawo abamba i-vise clamp. Iyakwazi ukuphatha ngokulula ukugaya okunzima, ukugaya kunye nezinye iimeko zokusika kunye nomthamo omkhulu wokusika, ukukhusela i-workpiece ukuba ikhulule.
Uzinzo oluphezulu:I-clamping force enikezelwa yi-hydraulic system ihlala ihleli kwaye ngaphandle kokunciphisa, iphelisa ngokupheleleyo impembelelo yokutshintsha koxinzelelo lomoya. Ukungcangcazela kuncinci, ukukhusela ngokufanelekileyo isixhobo sokuphotha somatshini kunye nezixhobo, kunye nokuphucula umgangatho womphezulu womsebenzi ogqityiweyo.
3. Amandla okubamba anokulawulwa:
Iyalungiseka kwaye iyalawuleka:Ngokulungelelanisa igalelo loxinzelelo lomoya, uxinzelelo lweoli lokugqibela lunokulawulwa ngokuchanekileyo, ngaloo ndlela luseta ngokuchanekileyo amandla okubamba.
Ukukhusela izixhobo zokusebenza:Kwii-alloys ze-aluminium, iindawo ezinodonga oluncinci, kunye namacandelo achanekileyo athambekele kwi-deformation, i-clamping force efanelekileyo inokusekwa ukuze kuqinisekiswe ukubamba okuqinileyo ngelixa ukuphepha ngokugqibeleleyo nawuphi na umonakalo okanye ukuguqulwa kwezinto zokusebenza.
4. Ukungaguquguquki kunye nokuthembeka:
Ukuphelisa iimpazamo zabantu:Amandla kunye nokuma komsebenzi ngamnye wokubamba kuyafana ncakasana, ukuqinisekisa ukuhambelana kokusetyenzwa kwenxalenye nganye kwimveliso yobuninzi, kunye nokunciphisa kakhulu izinga le-scrap.
Nciphisa ubungakanani babasebenzi:Abasebenzi bakhululwe ekusebenzeni ngokuphindaphindiweyo kunye nokuqina komzimba. Banokusebenzisa oomatshini abaninzi ngaxeshanye kwaye bagxile ekubekeni iliso kwinkqubo ebaluleke ngakumbi kunye nokuhlolwa komgangatho.
III. Iimeko zokusetyenziswa kwe-Pneumatic Hydraulic Vise
Iziko lomatshini le-CNC:Eli lelona qonga liphambili, ngakumbi kumaziko omatshini athe nkqo okanye athe tyaba afuna iindawo zokusebenzela ezininzi kunye nokusetyenzwa ngaxeshanye kweziqwenga ezininzi.
Imveliso eninzi ngobuninzi:Umzekelo, amacandelo eenjini zeemoto, iinxalenye zezindlu zeebhokisi zegiya, iipleyiti eziphakathi kweefowuni eziphathwayo, kunye nengaphandle yeelaptops, njl.
Kwintsimi yokusika kakhulu:ukugaya okukhulu kwezixhobo ezinzima kumatshini ezifana nentsimbi yokubumba kunye nentsimbi engatyiwayo kufuna amandla amakhulu okubamba ukuxhathisa ukuxhathisa okuqinileyo.
Umgca wemveliso ozenzekelayo:Isetyenziswa kwimigca yemveliso ezenzekelayo kunye neeyunithi zokuvelisa ezikrelekrele kumashishini afana neemoto, i-aerospace, kunye ne-3C yombane.
IV. ULondolozo lweMihla
Kwanezona zixhobo zisemgangathweni zifuna ukulungiswa ngenyameko. Ukulandela iingcebiso ezingezantsi kunokwandisa kakhulu ubomi bayo benkonzo:
1. Qinisekisa umgangatho womthombo womoya:Le yeyona mfuno ibalulekileyo. Iyunithi ye-pneumatic triplex (FRL) - i-filter, i-pressure reducer, kunye ne-oil mist generator - kufuneka ifakwe ekuqaleni kwendlela yomoya. Isihluzi siqinisekisa umoya ococekileyo kwaye sinqande ukungcola ekugqokeni i-booster cylinder; umnciphisi woxinzelelo uzinzisa uxinzelelo lwegalelo; kunye nejenereyitha yenkungu yeoyile ibonelela ngokuthambisa okufanelekileyo.
2. Yijonge rhoqo ioyile yehydraulic:Jonga ifestile yekomityi yeoyile ye-booster cylinder ukuqinisekisa ukuba inqanaba leoli ye-hydraulic (ngokuqhelekileyo ISO VG32 okanye i-46 hydraulic oil) ingaphakathi koluhlu oluqhelekileyo. Ukuba ioli inamafu okanye ayanelanga, kufuneka ihlaziywe okanye itshintshwe ngexesha.
3. Nika ingqalelo ekuthinteleni uthuli kunye nokucoca:Emva kokugqitywa kokulungiswa, susa ngokukhawuleza iitshiphusi kunye neoli ye-oyile emzimbeni kunye nemihlathi ye-vise ukukhusela ukungcola ekungeneni kwiindawo zokutyibilika, ezinokuchaphazela ukuchaneka kunye nokusebenza kokutywinwa.
4. Thintela iimpembelelo ezingaqhelekanga:Xa ucinezela i-workpiece, yiphathe ngobunono ukuze ugweme iimpembelelo ezimbi kwimihlathi ehambayo, enokuthi yonakalise amacandelo angaphakathi achanekileyo.
5. Ukukhutshwa ngokukhawuleza: Ukungasebenzi kwexesha elide:Ukuba izixhobo zicetywa ukuba zingasebenzi ixesha elide, kuyacetyiswa ukuba ukhulule i-vise ukukhulula uxinzelelo lwangaphakathi kwaye usebenzise unyango oluchasene ne-rust.
V. Isishwankathelo
Ii-pneumatic hydraulic viseayisosixhobo nje; ikwangumfuziselo weengqikelelo zale mihla zokwenziwa: ukukhulula abasebenzi kwimisebenzi ephindaphindwayo kunye nokuzabalazela ukusebenza ngokugqibeleleyo kunye nokuchaneka ngokupheleleyo. Kumashishini omatshini anqwenela ukwandisa ukhuphiswano kwaye aqhubele phambili kwiShishini 4.0, utyalo-mali kumgangatho ophezulu we-pneumatic hydraulic vise ngokungathandabuzekiyo lelona nyathelo liqinileyo nelisebenzayo kwimveliso yobukrelekrele.
[Qhagamshelana nathi ukufumana isisombululo esingcono sokubamba]
Ixesha lokuposa: Aug-28-2025
