I-Multi station vise: Olona khetho lungcono lokuphucula ukusebenza kakuhle

I-Multi station vise ibhekisa kwisikhululo se-vise esidibanisa ezintathu okanye ngaphezulu ezizimeleyo okanye ezidityanisiweyo zokubambelela kwisiseko esinye. Le vise eneendawo ezininzi inokuphucula ngokubonakalayo ukusebenza kwethu kakuhle ngexesha lenkqubo yokuvelisa. Eli nqaku liza kucacisa malunga neenzuzo ze-multi-position vise.

I. Umsebenzi ongundoqo wezenzo ezimbi zeZikhululo ezininzi:

Ngokusisiseko, izikhululo ezininzi zezikhululo ziyafana nezenzo eziphindwe kabini, kodwa izikhululo ezininzi zibonelela ngesisombululo esongezelelekileyo.

I-1.Ukusebenza kakuhle kwemveliso: Lo ngowona msebenzi usisiseko. Ngokucinezela iindawo ezininzi kumsebenzi omnye (ngokuqhelekileyo izikhululo ezi-3, izitishi ezi-4, okanye izikhululo ezi-6), umjikelo omnye wokucubungula unokuvelisa iimveliso ezininzi ezigqityiweyo ngaxeshanye. Oku kuxhaphaza ngokupheleleyo amandla okusika isantya esiphezulu sezixhobo zomatshini we-CNC, kunye nexesha elincedisayo (i-clamping kunye nexesha lokulungelelanisa) lisasazwa phakathi kwamacandelo amaninzi, phantse akunanto.

2.Ukwandisa izinga lokusetyenziswa kwesixhobo somatshini sokusebenza: Ngaphakathi kwendawo elinganiselweyo yesixhobo somatshini wokusebenza, ukufaka i-vise ye-multi-station i-multi-station vise iyasebenza kakhulu kunokufaka i-vices yesikhululo esinye. Uyilo nalo luxinene ngakumbi kwaye lunengqiqo, lushiya indawo yezixhobo zokusebenza ezinobungakanani obude okanye ezinye izinto.

3. Qinisekisa ukuhambelana okuphezulu kakhulu kwamalungu kwibhetshi: Zonke iinxalenye zicutshungulwa phantsi kweemeko ezifanayo (ngexesha elifanayo, kwindawo efanayo, kunye namandla afanayo okudibanisa), ukuphelisa ngokupheleleyo iimpazamo zokubeka ezibangelwa yimisebenzi emininzi yokudibanisa eyahlukileyo. Oku kufanelekile ngokukodwa kumaqela amacandelo afuna ukulingana okuchanekileyo okanye ukutshintshiselana okupheleleyo.

4. Ihambelana ngokugqibeleleyo nemveliso ezenzekelayo: Izenzo zezikhululo ezininzi lukhetho olufanelekileyo kwimigca yemveliso ezenzekelayo kunye "neefektri ezimnyama". Iirobhothi okanye iingalo zomatshini zinokuthatha izikhewu ezininzi ngaxeshanye ukuze zilayishwe, okanye zithathe phantsi zonke iimveliso ezigqityiweyo ngaxeshanye, zihambelane ngokugqibeleleyo nesigqi senkqubo ezenzekelayo ukuze kuphunyezwe imveliso engasebenziyo nesebenzayo.

5. Nciphisa ixabiso leyunithi iyonke: Nangona utyalo-mali lokuqala lwezilungiso luphezulu kakhulu, ngenxa yokonyuka okubonakalayo komthamo wemveliso, iindleko ezifana nokuhla kwexabiso koomatshini, abasebenzi, kunye neendleko zombane ezabelwa indawo nganye zehle kakhulu. Lilonke, oku kukhokelele ekwehleni okukhulu kweendleko zeyunithi, okubangele imbuyekezo ephezulu kakhulu kutyalo-mali (ROI).

II. Iindidi eziphambili kunye neempawu ze-Multi Station Vise

Vise
Uhlobo Umgaqo wokusebenza Ukufaneleka Ukusilela Indawo esebenzayo
I-Parallel multi station vise Imihlathi emininzi ebambezelayo icwangciswe kumgca othe tye okanye kwinqwelomoya ecaleni, kwaye idla ngokuqhutywa ngaxeshanye yindlela ephakathi yokuqhuba (njengentonga ende yokudibanisa) kuzo zonke izikrufu. I-synchronous clamping iqinisekisa ukuba inxalenye nganye iphantsi kwamandla afanayo; umsebenzi ukhawuleza kakhulu, ufuna kuphela ukuguqulwa kwesiphatho okanye iswitshi yomoya. Ukuhambelana kobukhulu obungenanto kubaluleke kakhulu. Ukuba ukutenxa kobungakanani bendawo engenanto kukhulu, kuya kubangela amandla angalinganiyo abambezelayo, aze wonakalise i-vise okanye i-workpiece. Imveliso eninzi yamalungu anemilinganiselo engqongqo ezinzileyo, efana namacandelo asemgangathweni kunye nezixhobo ze-elektroniki.
Imodyuli edibeneyo ivise Iqulunqwe ngesiseko eside kunye ne "pliers modules" ezininzi ezinokushukunyiswa ngokuzimeleyo, zibekwe kwaye zitshixiwe. Imodyuli nganye ineskrufu kunye nesiphatho sayo. Ubhetyebhetye kakhulu. Inani kunye nezithuba zeendawo zokusebenzela zingalungiswa ngokukhululekileyo ngokobukhulu beendawo zokusebenza; inokulungelelaniswa okunamandla ekunyamezelweni kobukhulu obungenanto; inokubamba ii-workpieces zobukhulu obahlukeneyo. Umsebenzi ucotha kancinane kwaye imodyuli nganye ifuna ukuqiniswa ngokwahlukileyo; ukuqina kukonke kunokuba ngaphantsi kancinane kunodidi oludityanisiweyo. Ibhetshi encinci, iindidi ezininzi, kunye nokwahluka okukhulu kwimilinganiselo yomsebenzi; iprototyping ye-R&D; I-Flexible Manufacturing Cell (FMC).

Izenzo ezingendawo zale mihla zezikhululo ezininzi zihlala zamkela uyilo lwe "central drive + floating compensation". Oko kukuthi, umthombo wamandla usetyenziselwa ukuqhuba, kodwa kukho i-elastic okanye i-hydraulic mechanisms ngaphakathi enokuthi ihlawule ngokuzenzekelayo ukuhluka okuncinci kubukhulu bomsebenzi, ukudibanisa ukusebenza kakuhle kwenkqubo edibeneyo kunye nokulungelelaniswa kwenkqubo ezimeleyo.

III. Iimeko zeSicelo esiSiseko se-Multi station vise

Izixhobo ze-CNC

Imveliso enkulu: Oku kusebenza kwiindawo ezifuna umthamo ophezulu ngokugqithisileyo wemveliso, njengamalungu emoto, iinxalenye ze-aerospace, iimveliso ze-elektroniki ze-3C (ezifana neefreyimu zefowuni kunye neekesi), kunye neebhloko zevalve ye-hydraulic.

Ukusetyenzwa kweendawo ezincinci ezichanekileyo: njengendawo yokubukela, izixhobo zonyango, iziqhagamshelo, njl. njl Ububi bezikhundla ezininzi bunokuthi babambe amashumi okanye amakhulu eenxalenye ngexesha elinye.

Imveliso eguquguqukayo kunye nemveliso ye-hybrid: I-modular vise inokubamba ngaxeshanye iindawo ezininzi ezahlukeneyo kumatshini omnye.ukusetyenzwa, ukuhlangabezana neemfuno ezilungiselelweyo zeentlobo ezininzi kunye neebhetshi ezincinci.

Gqibezela inkqubo kumsebenzi omnye: Kwiziko lomatshini, ngokubambisana nenkqubo yokutshintsha isixhobo esizenzekelayo, yonke i-milling, i-drilling, i-tapping, i-boring, njl. I-multi-position vise iphinda-phinda olu ncedo ngamaxesha amaninzi.

IV. Ukuqwalaselwa koKhetho

Multi Station Vise

Xa ukhetha izinto ezimbi kwizikhululo ezininzi, la manqaku alandelayo kufuneka aqwalaselwe:

1. Iimpawu zenxalenye: imilinganiselo, ubukhulu bebhetshi, ukunyamezela okungenanto. Ubukhulu bebhetshi enkulu enemilinganiselo ezinzileyo, khetha uhlobo oludibeneyo; kwiisayizi zebhetshi ezincinci ezinobungakanani obuguquguqukayo, khetha uhlobo lwemodyuli.

2. Iimeko zomatshini: Ubungakanani betafile yokusebenza (i-T-slot spacing kunye nemilinganiselo), uluhlu lokuhamba, ukuqinisekisa ukuba i-vise ayiyi kudlula umda emva kokufakwa.

3. Iimfuno zokuchaneka: Jonga ukuphinda-phinda ukuchaneka kokubekwa kunye nezalathi ezingundoqo ezifana nokuhambelana/ukuthe nkqo kwe-vise ukuqinisekisa ukuba ziyahlangabezana neemfuno zomsebenzi.

4. I-Clamping Force: Qinisekisa ukuba kukho amandla okwaneleyo okubamba ukuchasana namandla okusika kunye nokuthintela i-workpiece ukuba ihambe.

5. Ujongano oluzenzekelayo: Ukuba imveliso yenzelwe ukuzenzekelayo, kuyimfuneko ukukhetha imodeli exhasa i-pneumatic, i-hydraulic drive, okanye ine-interface ye-sensor ezinikeleyo.

 

Shwankathela

Izenzo zezikhululo ezininziinokuba ngabaphindaphindi bemveliso. Ziyeyona nto ibalulekileyo eqhuba ishishini lemveliso lisingise ekusebenzeni okuphezulu, ukungaguquguquki okukhulu, amaxabiso aphantsi, kunye ne-automation ephezulu.


Ixesha lokuposa: Aug-20-2025