I-Double Station Vise, ekwaziwa ngokuba yi-synchronous vise okanye i-self-centing vise, inomahluko osisiseko kumgaqo wayo ongundoqo wokusebenza ukusuka kwi-vise yesithethe yesenzo esinye. Ayixhomekekanga kwintshukumo enye nenye yomhlathi omnye oshukumayo ukuze ibambe umsetyenzana wokusebenzela, kodwa iphumeza intshukumo ehambelanayo yemihlathi emibini eshukumayo ukuya okanye kumacala achaseneyo ngoyilo lomatshini olukrelekrele.
I. UmGaqo wokuSebenza: Undoqo wongqamaniso kunye nokuzinzisa
Indlela yosasazo olungundoqo: Isikrufu sokukhokela esibuyela umva kabini
Ngaphakathi emzimbeni weisikhululo esiphindwe kabini vise, kukho isikrufu sokukhokela esichanekileyo esenziwe ngemisonto yasekhohlo nasekunene.
Xa umqhubi ejika isiphatho, isikrufu sokukhokela sijikeleza ngokufanelekileyo. Amandongomane amabini (okanye izihlalo zemihlathi) ezifakwe ngasekhohlo nasekunene umva imisonto ziya kuvelisa intshukumo yomgca ohambelanayo kunye ne-symmetrical ngenxa yecala elichaseneyo lemisonto.
Xa isikrufu sokukhokela sijikeleza ngokwewotshi, imihlathi emibini eshukumayo ishukuma ngaxeshanye ukuya embindini ukuze kuzuzwe ukubamba.
Isikrufu sokukhokela sijikela ngokunxamnye newotshi, kwaye imihlathi emibini eshukumayo isuka embindini ngolungelelwano ukufikelela ukukhululwa.
Umsebenzi wokuzola
Ekubeni imihlathi emibini ihamba ngokungqongqo, i-centerline ye-workpiece iya kuhlala igxininiswe kwi-geometric centerline ye-double-station vise.
Oku kuthetha ukuba ingaba i-clamping imivalo ejikelezayo yee-diameters ezahlukeneyo okanye umsebenzi we-symmetrical processing efuna iziko njengesalathiso, iziko linokufumaneka ngokuzenzekelayo ngaphandle kokulinganisa okongeziweyo okanye ukulungelelaniswa, ukuphucula kakhulu ukuchaneka nokusebenza kakuhle.
Anti-workpiece indlela edadayo (uyilo lwekona ukulungisa)
Le yitekhnoloji ephambili yomgangatho ophezulu we-double-station vise. Ngexesha lenkqubo yokubamba kwemihlathi, amandla okubamba othe tyaba adilizwa abe ngamandla abuyela umva othe tyaba kunye namandla asezantsi ngokuthe nkqo ngebhloko ekhethekileyo emile okwe wedge okanye indlela yenqwelomoya ethambekeleyo.
La mandla asezantsi angakwazi ukucinezela i-workpiece ngokuchasene nendawo yokumisa ezantsi kwe-vise okanye i-shims ehambelanayo, ngokufanelekileyo ukoyisa amandla okusika aphezulu avelisiweyo ngexesha lokusila kunye nokugrumba, ukuthintela i-workpiece ukuba ingcangcazele, itshintshe okanye ijikeleze phezulu, kunye nokuqinisekisa ukuhambelana kwemilinganiselo yobunzulu bokucubungula.
II. Iimpawu zobuGcisa kunye neeParameters zokuSebenza kwe-Double Station Vise
1. Iimpawu zobugcisa:
Ukusebenza okuphezulu: Inokuthi ngaxeshanye ibambe i-workpieces ezimbini ezifanayo ukuze zisetyenzwe, okanye ibambe i-workpiece ende kuzo zombini iziphelo ngaxeshanye, ivumela isixhobo ngasinye sokugqitha kwisixhobo somatshini ukuvelisa imveliso ephindwe kabini okanye ephezulu kunye nokunciphisa kakhulu ixesha lokubamba.
Ukuchaneka okuphezulu: Ukuchaneka kokuzimela: Ukuphindaphinda ukuchaneka kokumisa kuphezulu kakhulu, ngokuqhelekileyo kufikelela ku-± 0.01mm okanye nangaphezulu (okufana ne-± 0.002mm), ukuqinisekisa ukuhambelana kwe-batch processing.
Ukuqina okuphezulu:
Izinto eziphambili zomzimba zenziwe ngentsimbi ephezulu yokuqina (i-FCD550/600) okanye intsimbi ye-alloy, kwaye iye yafumana unyango lokunciphisa uxinzelelo ukuze kuqinisekiswe ukuba akukho deformation okanye i-vibration phantsi kwamandla amakhulu okubamba.
Ulwakhiwo lwesikhokelo sikaloliwe: Umzila kaloliwe otyibilikayo ucinywa ngamaxesha amaninzi okanye unyango lwe-nitriding, ngokuqina komphezulu ongaphezulu kwe-HRC45, iqinisekisa ubomi benkonzo obungagugiyo ende kakhulu.
III. IiNgcaciso zokuSebenza kwiSitishi esiphindwe kabini seVise
Ukuhlohla:
Faka ngokuqinileyo iisikhululo esiphindwe kabini visekwisixhobo somatshini sokusebenza kwaye uqinisekise ukuba umphezulu ophantsi kunye nendlela yokubeka indawo icocekile kwaye ayinazo izinto zangaphandle. Sebenzisa i-torque wrench ukuqinisa i-T-slot nuts ngokulandelelana kwe-diagonal kumanyathelo amaninzi ukuqinisekisa ukuba i-vise igxininiswe ngokulinganayo kwaye ayiguquki ngenxa yoxinzelelo lofakelo. Emva kofakelo lokuqala okanye utshintsho lwesikhundla, sebenzisa isalathisi sokudayela ukulungelelanisa indiza kunye necala lomhlathi osisigxina ukuqinisekisa ukuhambelana kwayo kunye ne-perpendicularity kunye ne-X / Y axis yesixhobo somatshini.
Izixhobo zokubethelela:
Ukucoca:Hlala ugcina i-vise body, imihlathi, izixhobo zokusebenza kunye neeshim zicocekile.
Xa usebenzisa i-shims:Ngexesha lokucubungula, kubalulekile ukusebenzisa i-shims parallel yomhlaba ukuphakamisa i-workpiece, ukuqinisekisa ukuba indawo yokucubungula iphezulu kunomhlathi ukukhusela isixhobo ekusikeni emhlathini. Ukuphakama kweeshim kufuneka kuhambelane.
Ukubamba okunengqiqo:Amandla okubamba kufuneka afaneleke. Ukuba incinci kakhulu, iya kubangela ukuba i-workpiece ikhulule; ukuba inkulu kakhulu, iya kubangela ukuba i-vise kunye ne-workpiece ingasebenzi, kwaye yonakalise i-screw lead echanekileyo. Kwiindonga ezinqabileyo okanye ezinokukhubazeka ngokulula, ishidi elibomvu lobhedu kufuneka libekwe phakathi komhlathi kunye nomsebenzi.
Ulungelelwaniso lokunkqonkqoza:Emva kokubeka i-workpiece, thepha ngobumnene ubuso obuphezulu bomsebenzi ngesando sobhedu okanye isando seplastiki ukuze uqinisekise ukuba umgangatho ophantsi udibanisa ngokupheleleyo kunye ne-shims kunye nokuphelisa i-gap.
Ixesha lokuposa: Aug-19-2025
